I-automated in-line viscosity measurement kunye nolawulo lubalulekile ekulawuleni ukubunjwa kwe-coating kunye ne-viscosity yesicelo kwinkqubo yokugubungela ucingo. Ukuqinisekisa umgangatho ophezulu ohambelanayo, i-coating efanayo, utshintsho kwi-viscosity ngaphandle kwenkqubo yenkqubo ijongwa ngexesha langempela, ukwenza imilinganiselo ukusuka kwisiseko kunokulinganisa amaxabiso apheleleyo.
Yintoni iCable Coating?
Ukugquma ikhebula yinkqubo yokufaka umaleko okhuselayo okanye wokugquma kwiintambo neentambo ukuqinisa ukuqina kwazo, ukusebenza kombane, kunye nokuchasana nezinto ezisingqongileyo. Oku kubandakanya ukugquma kocingo lwe-enamel, apho umaleko omncinci wezinto ezigqumayo, ezifana ne-polymer-based-enamel, isetyenziselwa iingcingo eziqhubayo ezifana nobhedu okanye i-aluminiyam ukukhusela imijikelezo emfutshane kunye nokukhusela kumswakama, i-abrasion, kunye neekhemikhali. Umgangatho we-viscosity yokugquma ubalulekile ekufezekiseni ukugquma kobukhulu obufanayo, ukuqinisekisa ukugqunyelelwa okungaguqukiyo kunye nokuthembeka kwemveliso iyonke kwizicelo ezisusela kwiinjini zombane ukuya kunxibelelwano ngefowuni.
Injongo yeNkqubo yoKutyabeka
Inkqubo yokugquma ikhebula isebenza imisebenzi emininzi ebalulekileyo, ngokuyinhloko inikezela ukugquma kombane kunye nokukhuselwa komatshini kwiintambo kunye neentambo. Ikhusela iipropathi ezizezona zilungileyo zocingo oluvelisiweyo kwiingozi zokusingqongileyo ezifana nokufuma, ubushushu, iikhemikhali kunye ne-abrasion ngelixa iphucula ubomi obude, kunye nokuqinisekisa ukusebenza ngokukhuselekileyo kumashishini ahlukeneyo.
Oku kuquka ukukhusela amajiko-jiko ekufunxeni ukufuma kunye neziphumo ezonakalisayo ezifana neoyile, iiasidi, iikhemikhali, ubushushu, kunye nokukhula komngundo, ngelixa iingcingo ezibophelelayo kunye nokugqunyelelwa zibe bubunzima, obubambeneyo ukuxhathisa ukothuka, ukungcangcazela, kunye noxinzelelo lomatshini. Ngapha koko, iphucula iipropathi zombane ze-insulators, igcina ukusebenza ngemijikelo yobushushu nokubanda. Inkqubo ikhusela iisekethe ezimfutshane, umonakalo womatshini, kunye nokuwohloka kokusingqongileyo ngelixa uququzelela ukuchongwa ngemibala okanye ukuphawula. Lilonke, liphucula ukuqina, ukuguquguquka, kunye nokuchasana nokukrala, ukugqithiswa kobushushu, kunye neekhemikhali zokusetyenziswa kwiimotor, iiguquli, kunye neentambo zombane ophezulu.
Isebenza Njani Inkqubo yeCable Coating?
Inkqubo yokugquma intambo ibandakanya izigaba ezininzi zokusebenzisa umaleko wokugquma, kunye ne-viscosity yokugquma edlala indima ebalulekileyo ekulawuleni ukuhamba kunye nokunamathela. Ngokuqhelekileyo, ucingo olungenanto luyahlanjululwa, lufakwe nge-enamel okanye i-polymer, luphiliswe, kwaye luvavanywe. Inkqubo iqala ngokulungiselela kunye nokucoca, apho iingcingo zihlanjululwa ukuze zisuse ukungcola, ziqinisekise ukunamathela ngokufanelekileyo.
Okulandelayo kuza ukusetyenziswa kwezinto, apho ucingo ludlula kwibhafu ye-enamel okanye i-extrusion die apho imathiriyeli etyhidiweyo ibambelela, kunye ne-inline viscosity yokulinganisa ukulinganisa ukuhamba kokuhamba kobunzima obufanayo. Oku kulandelwa kukunyanga, apho ucingo olugqunyiweyo lufudunyezwa kwi-oven ukuze luphuhlise izinyibilikisi kwaye luqinise umaleko, lusoloko luphindaphindwa kwiipasile ezininzi zogqume olujiyileyo. Emva koko, ukupholisa kunye nokujija kwenzeka, ukuvumela ucingo ukuba luphole ukuze luzinzise isambatho ngaphambi kokuba sitshatywe kwiireli. Ekugqibeleni, ukulawulwa kwekhwalithi kuqhutyelwa, kunye ne-viscometers e-inline yokulungelelanisa iiparitha ngexesha langempela ukugcina i-enamel wire coating engaguqukiyo.
Zeziphi izinto ezisetyenziswayo kwiCable Coating?
Izixhobo ezahlukeneyo zikhethwa ukugquma ikhebula ngokusekelwe kwiimfuno zesicelo, ezifana nokugquma kombane, ukuguquguquka, kunye nokumelana nokusingqongileyo. Izinto eziqhelekileyo ziquka iipolymers kunye ne-enamels, kunye nomxholo oqinileyo osuka kwi-8% ukuya kwi-60% kunye ne-viscosity phakathi kwe-30 kunye ne-60,000 mPas.
Iinketho eziphambili zibandakanya i-polyethylene (PE), enika amandla aphezulu e-dielectric kunye nokufuma kunye nokumelana neekhemikhali, kubandakanywa nokwahluka okufana ne-LDPE yokuguquguquka kunye ne-HDPE yokuqina.
I-Polyvinyl chloride (i-PVC) ingabizi kakhulu, i-flame-retardant, kwaye iguquguqukayo, iyenza ilungele iintambo zenjongo jikelele. I-polyethylene edibeneyo (i-XLPE) i-thermosetting enobushushu obuphezulu, i-abrasion, kunye nokuchasana kweekhemikhali kwizicelo eziphezulu ze-voltage.
I-Polyurethane (i-PUR) inika ukuxhathisa kwe-abrasion kwiindawo ezinzima kunye ne-solderability efanelekileyo. I-Polyesterimide (PEI) kunye ne-THEIC-modified polyester (TPE) zii-enamels ezikwaziyo ukumelana nobushushu ezihlala zisetyenziswa kwii-basecoat zeingcingo zemagnethi.
I-Polyamide-imide (PAI) inika uzinzo oluphezulu lwe-thermal kwaye isetyenziswa njengeengubo eziphezulu zokuphucula oomatshini kunye neekhemikhali. Irabha ye-Silicone iyakwazi ukumelana nobushushu kwaye izinzile kwiintambo zobushushu obuphezulu. Ezinye ii-enamel ezifana ne-polyvinylformal (PVF) kunye neentlobo zokuzibophelela, ezifana ne-epoxy-based, zijongene neemfuno ezithile zokudibanisa.
Amanqaku okulinganisa kwiNkqubo yoKutyabeka ngocingo
Amanqaku okulinganisa abalulekile ekubekeni iliso kwi-viscosity yokwambathisa ukuze kuqinisekiswe ukuqina okufanayo. Ezi ziquka itanki yokuxuba i-enamel okanye ibhafu, apho izinto eziluhlaza zixutywe kwayeviscometers emgceniukubona i-viscosity yokuqala. Umgca wokubonelela kumfaki-sicelo uza ngokulandelayo, ovumela ulungelelwaniso lokutya okuhambelanayo ngaphambi kokuba ufe okanye uhlambe. Izigaba ze-post-application zilandela, zibonelela ngokuqinisekiswa komgangatho wobunzima kunye nokunamathela emva kokunyanga. Kuyo yonke inkqubo yomjelo, umlinganiselo oqhubekayo we-viscosity we-inline uthatha utshintsho lwexesha lokwenyani ngenxa yobushushu okanye ukucheba.
Iingxaki zangoku kuLawulo lweViscosity
Ukulawulwa kwe-viscosity kwi-cable coating ijongene nemingeni emininzi, ehlala ikhokelela ekungahambelani kocingo lwe-enamel. Ukuxhomekeka kuvavanyo olungaxhunyiwe kwi-intanethi ngumba omkhulu, njengoko iisampulu zaselebhu zibangela ukulibaziseka kunye nokungachaneki kuba i-viscosity iyahluka ngobushushu kunye nokucheba ngaphandle kwe-line.
Imiba yokusingqongileyo, enjengomphunga we-solvent, ukufuma, kunye nokuguquguquka kobushushu, iguqula i-viscosity yokwambathisa ngokungalindelekanga. Ukuziphatha okungeyokwa-Newtonian kwe-enamels kuyenza nzima ngakumbi imicimbi, njengoko zitshintsha i-viscosity phantsi kwe-chear, ukwenza imilinganiselo ngezixhobo zemveli ezifana neekomityi ze-efflux ezimdaka kwaye aziphindi.
Unyino lwezixhobo nalo ludlala indima, kunye ne-paddle viscometers ehlupheka ngenxa yeempazamo zokuguquka kwamanzi kunye neendlela zezandla ezisilelayo ukubamba utshintsho oluguquguqukayo, olunyusa ixesha lokuphumla kunye neemfuno zokulondoloza.
Iimpembelelo ezimbi eziziswe yi-Viscosity engahambelaniyo
I-viscosity yokwambathisa engahambelaniyo ibangela iziphene eziphazamisa ukusebenza kwekhebula kunye nokunyusa iindleko. Oku kukhokelela ekugqumeni okungalinganiyo, okubangela imingxunya, amadyungudyungu, okanye ukutyeba okugqithisileyo okukhokelela kwizifutshane zombane kunye nokusilela.
Ukuthotywa komgangatho kwenzeka ngokunjalo, kunye neengubo ezibambekayo okanye ezihexayo ezivela phezulu okanye ezisezantsi ze-viscosity ezinciphisa ukumelana ne-hermetic, ukuguquguquka, kunye neempawu zoomatshini.
Ukwanda kwenkunkuma sesinye isiphumo, kubandakanywa amazinga aphezulu okulahlwa, ukusetyenziswa kwezinyibilikisi, kunye nokusebenza kwakhona okunefuthe kwimida yengeniso kunye nokuthotyelwa kokusingqongileyo.
Imingcipheko yokusebenza iyenyuka nayo, enokuthi ikhokelele ekukhunjulweni kwemveliso, ukwaphulwa kwemithetho, kunye nokulahleka kokwamkelwa kwemarike ngenxa yokunganyangeki kakuhle nokoma.
Iimfuno ze-Real-Time Viscosity Monitoring
Ukubeka iliso ngexesha lokwenyani ngeviscometers emgceniKubalulekile ukujongana nale miba ngokubonelela ngedatha eqhubekayo, okwenza ulungelelwaniso olukhawulezileyo kwizinyibilikisi kunye nobushushu be-viscosity yokwambathisa oluzinzileyo. Inciphisa iiyantlukwano ngokuphelisa iimpazamo zesampulu kunye nokuqinisekisa ukugquma kobukhulu obufanayo ukusuka kwimilinganiselo yesiseko. Ukongeza, iphucula ukusebenza kakuhle ngolawulo oluzenzekelayo olunciphisa ukwaliwa, ixesha lokuphumla, kunye nomngcipheko wokuthotyelwa kwimveliso ekhawulezayo.
Iinzuzo zeLonnmeter yoKutyabeka kwiViscometer engaphakathi
ILonnmeterUkugquma iViscometer kwi-Inlineinika umlinganiselo we-viscosity okwi-intanethi yolawulo oluchanekileyo kwi-cable coating. Iqinisekisa umgangatho ophezulu wemveliso ngokugcina i-viscosity yokugqoka ehambelanayo yokwaleka okufanayo kunye nocingo olungenasiphako lwe-enamel yocingo.
Ukusebenza okusebenzayo kuphuculwe ngedatha yexesha langempela elinciphisa ixesha lokuphumla, lixhaswa ngokufakela lula, ukusebenza, kunye nokugcinwa ngokusetyenziswa komsebenzisi-friendly interface.
Ukongiwa kweendleko kufezekiswa ngokunciphisa inkunkuma, ukusetyenziswa kwe-solvent, kunye nokukhatywa ngohlengahlengiso oluzenzekelayo kunye nokubeka esweni ulwelo olungelulo olwaseNewtonian.
Ukuthembeka okongeziweyo kuvela kwi-sensor ephuculweyo ephethe amaqondo obushushu aphezulu kunye ne-corrosives, ihambisa ufundo oluchanekileyo ngewotshi. Ekugqibeleni, ibonelela ngeenzuzo zokusingqongileyo kunye nokulawula ngokuxhasa iinkqubo eziluhlaza kunye nokuthotyelwa ngokunciphisa ukuhlukahluka kunye nokulungiswa kwezibonelelo.
Ixesha lokuposa: Aug-13-2025
