Iziphene ezinjengomahluko wemibala, ukuguquguquka kobukhulu bokugquma kunye neentanda ziqhutywa kukwahluka kwe-glaze viscosity. Imitha ye-viscosity engaphakathi okanye esweni yenza ukuba ulawulo olukrelekrele lwe-glaze density okanye i-viscosity ngelixa kuncitshiswa ukuphinda-phinda iisampulu zemanuwali.
Ishishini lethayile le-ceramic libone utshintsho olumangalisayo kumashumi eminyaka adlulileyo. Bayanda abavelisi bei-sanitaryware,iithayile ze-ceramic, kwayeitafile/udongwe import fullyauuTomated makhoubusobethungIprocess ukuyakeepconsistintoqualintokwayeproductivinto.Inthyonkeumntuubusouhloborsareyableukuya figurengaphandle commondefectiniindodaufactumchamogprocess.
Iinzuzo zoLawulo lwe-Glaze Ludaka
Ulawulo oluchanekileyo lwe-glaze slurry viscosity yinguqu yomdlalo weimboni yeethayile zeceramic. Ukugcina i-viscosity efanelekileyo kuqinisekisa ukufanaUbunzima bokugquma kweglaze, echaphazela ngokuthe ngqo umgangatho wemveliso yokugqibela. Iyazenzekelaesweni viscositykuphelisa ukungangqinelani kwezandla, ukunciphisa inkunkuma kunye nokuphucula ukusebenza kakuhle kwiizityalo ze-sanitarywarekwayeiifektri zeethayile ze-ceramic. Iinzuzo eziphambili ziquka:
- Umgangatho weMveliso owomeleziweyo: I-viscosity ehambelanayo inciphisa iziphene ezifanai-pinhole iziphene kwi-coatingkwayeiqamza iziphene ukutyabeka, ukuqinisekisa ukugqitywa okugudileyo, okuhlala ixesha elide.
- Ukonyuka kweMveliso: Ukuzenzekelayo kunciphisa ixesha lokuphumla elibangelwa ukulungiswa kwezandla, ukuvumelaiifektri zetafile/zomdongweukulinganisa imveliso.
- Ugcino lweendleko: Ngokunciphisa inkcitho ye-glaze kunye nokusebenza kwakhona, abavelisi banokuthoba izinto kunye neendleko zabasebenzi.
- Ukuthotyelwa kweMigangatho: Ulawulo oluchanekileyo luqinisekisa ukuba iileyile zihlangabezana neemfuno zobuhle kunye nokusebenza, okubalulekileyo kwizicelo eziphezulu.
Ngeiimonitha ze-viscosity ezingaphakathi, abavelisi bafumana ulwazi lwexesha langempela, okwenza uhlengahlengiso olusebenzayo lugcinweukuhambelana kokwalekakuyo yonke imveliso.
Iziphene eziqhelekileyo ezibangelwa yi-Viscosity engahambelaniyo
I-viscosity engahambelaniyo kwi-glaze slurry yimbangela ephambili yeziphene kwimveliso yeetayile ze-ceramic. Ezi ziphene azichaphazeli kuphela isibheno esibonakalayo kodwa sinciphisa ubomi benkonzo yeetayile. Ngezantsi yimiba eqhelekileyo:
- Iziphene ze-Pinhole kwi-Coating: Ibangwa ziigesi eziphuma kumzimba wethayile eziphuncuka kwiglaze yolwelo olungonelanga, imingxunya idala imingxunya emincinci, ebonakalayo kumphezulu, ebeka esichengeni ukungakwazi ukungena.)
- Iziphene zeBubble kwiCoating: Amaqamza amakhulu angapholiyo ngexesha lokudubula abangela ukungafezeki komphezulu. Ukulungelelanisa i-viscosity-nokuba iphezulu ukubambisa amaqamza ngaphantsi komhlaba okanye ezantsi ukuvumela ukubaleka ngokukhawuleza-inokunciphisa lo mba.
- I-Orenji Peel Coating Defect: I-viscosity ephezulu kunye nokuxinana komphezulu kuthintela amaqamza ukuba angaphumi, eshiya ukudakumba kumphezulu we-glaze ngexesha lokupholisa.
- Ukwahluka koMbala: Ukuguquguquka kwe-viscosity kukhokelela kwisicelo esingalinganiyo se-glaze, esibangela umbala ongahambelaniyo kwiithayile, umba rhoqoiifektri zeethayile ze-ceramic.
Ezi ziphene zibalaselisa imfuneko yokomelelaesweni viscosityukuqinisekisaukuhambelana kokwalekakunye nokunciphisa amazinga okwaliwa.
Isicelo kwiiNkqubo zeGlaze Feeding
Iinkqubo zala maxesha zokutyisa umkhenkce, ezinje ngenkqubo yebell glaze feed, zixhomekeke kulawulo oluchanekileyo ukuzisa ukufakwa komkhenkce okungaguqukiyo. Ezi nkqubo zisebenzisa umbhobho wensimbi kunye nesixhobo sokupompa ukugcina ukuphakama kwe-glaze rhoqo, elawulwa yi-valve kunye ne-nozzle. Nangona kunjalo, uhlengahlengiso lwezandla luhlala luhluleka ukuphendula ngokuhlukahluka kwe-viscosity okubangelwa utshintsho lweqondo lokushisa okanye ukungahambi kakuhle kwezinto. Ukudibanisa iemgceni viscosity eswenikwezi nkqubo zivumela umlinganiselo wexesha langempela kunye nohlengahlengiso lwe-glaze viscosity. Oku kuqinisekisa izinga lokuhamba okuzinzileyo, ukunciphisa iziphene ezifanai-pinhole iziphene kwi-coatingkwayeiqamza iziphene ukutyabeka. Kubaizityalo ze-sanitarywarekwayeiifektri zetafile/zomdongwe, Ulawulo lwe-viscosity oluzenzekelayo lulungelelanisa ukusetyenziswa kwe-glaze, ukunyusa umthamo kunye nomgangatho.
Iziphumo zokwahluka kweViscosity kwiMisebenzi yokuGqeba
Ukwahluka kwi-viscosity ye-glaze kuchaphazela ngokuthe ngqo umgangatho kunye nokusebenza kakuhle kwemisebenzi ye-glazing. I-viscosity ephezulu ingakhokelelaiziphene zokugquma ixolo le-orenjikunye nokusabalalisa kweglaze engalinganiyo, ngelixa i-viscosity ephantsi inokubangela ukuhamba okugqithisileyo, okukhokelela kwiingubo ezincinci kunyei-pinhole iziphene kwi-coating. Oku kungangqinelani kwandisa imilinganiselo yokulahlwa, ukunyusa iindleko zemveliso, kunye neeshedyuli zokulibaziseka kokunikezelwa. Ngokuphumezaesweni viscosity, abavelisi banokuzinzisa ukuhamba kwe-glaze, ukuqinisekisa ukufanaUbunzima bokugquma kweglazekunye nokunciphisa iziphene. Idatha yexesha lokwenyani evelaiimonitha ze-viscosity ezingaphakathiyenza ukuba abaqhubi bahlengahlengise iiparamitha ngoko nangoko, ukugcinaukuhambelana kokwalekanaphantsi kweemeko eziguquguqukayo ezifana nokutshintsha kweqondo lobushushu okanye ukufuma. Oku kubangela iithayile ezikumgangatho ophezulu kunye nokuphucula ukusebenza ngokufanelekileyo kuwo wonkeiifektri zeethayile ze-ceramickwayeizityalo ze-sanitaryware.
Iiparamitha
- Uluhlu lweViscosity:1 - 1,000,000 cP
- Ukuchaneka:±3.0%
- Ukuphinda:±1%
- Ukuchaneka kobushushu:1.0%
- Uluhlu loxinzelelo lweSensor:< 6.4 MPa (Yenzelwe uxinzelelo olungaphezulu kwe-10 MPa)
- IBanga lokusiNgqongileyo:IP68
- Ukunikezwa Amandla:24 VDC
- Imveliso:Viscosity4 - 20 mADC
- Ubushushu:4 - 20 mADC Modbus
- Inqanaba loKhuseleko:IP67
- Umgangatho wokuthintela uqhushumbo:ExdIIBT4
- Uluhlu lokuxhathisa lobushushu:<450℃
- Ixesha lokuPhendula ngoMqondiso:5s
- Izinto:316 intsimbi engatyiwa (uLungiso oluQhelekileyo)
- Ulungelelwaniso:Ulwelo lwesampulu eqhelekileyo
- Umdibaniso:Flange DN4.0, PN4.0
- uQhakamshelwano olunemisonto:M50*2
- Umgangatho weFlange:HG20592
Isisombululo seMveliso seViscosity Monitoring
I-Lonnmeter ibonelela ngeyona ndlela iphambiliiimonitha ze-viscosity ezingaphakathiyenzelwe ukujongana nemingeni yolawulo lwe-glaze slurry kwiimboni yeethayile zeceramic. Izisombululo zethu zibonelela ngexesha langempela le-viscosity kunye nemilinganiselo yobushushu, evumela ulawulo oluchanekileyo lweempawu ze-glaze. Iimpawu eziphambili ziquka:
- Ukuchaneka okuphezulu: Abenzi boluvo beLonnmeter bahambisa imilinganiselo ephindaphindwayo kuzo zombini iincindi zaseNewton kunye nezingezizo ezaseNewton, ziqinisekisa idatha ethembekileyo yodaka oluntsonkothileyo lweglaze.
- Ukuhlanganiswa okulula: Ufakelo lwe-plug-and-play kwiitanki zokuxuba okanye iipayipi kuthatha ngaphantsi kwemizuzu engama-30, ukunciphisa ixesha lokuphumlaiifektri zeethayile ze-ceramic.
- Uyilo olomeleleyo: I-Hermetically itywinwe, i-316L i-sensor yensimbi engenasici iyamelana ne-particulate matter kwaye ayifuni ukugcinwa, ilungele iindawo ezinzima zoshishino.
- Imbuyekezo yoBuqondo: Izinzwa zokushisa ezakhelwe ngaphakathi ziqinisekisa ukufundwa kwe-viscosity ngokuchanekileyo, kubalulekile ukugcinaukuhambelana kokwalekaphantsi kweemeko ezahlukeneyo.
Ikwi-intanethi inkqubo viscometer, i-viscometer ye-intanethi eyenzelwe ukulinganisa ixesha langempela, i-oscillates kwi-frequency ethile kunye ne-axial direction yayo. I-conical sensor shears fluids xa ulwelo luhamba phezu kwenzwa, emva koko amandla alahlekileyo abalwa ngokotshintsho kwi-viscosity. Amandla afunyanwa yisekethe ye-elektroniki aze aguqulelwe kufundo oluboniswa yikwi-line inkqubo viscometer.Kuba ukucheba kolwelo kwenziwa ngokungcangcazela, inokumelana noxinzelelo lwesakhiwo sayo esilula-akukho ndawo zishukumayo, itywina kunye neebheringi.
Ngokuzenzekelayo ulawulo lwe-viscosity, izisombululo zeLonnmeter zinciphisa iziphene ezifanaiqamza iziphene ukutyabekakwayeiziphene zokugquma ixolo le-orenji, ukuphucula umgangatho wemveliso kunye nokusebenza kakuhle kwiizityalo ze-sanitarywarekwayeiifektri zetafile/zomdongwe.
Imibuzo eqhelekileyo malunga neGlaze Viscosity Monitoring
Kutheni ukujonga i-viscosity kubaluleke kakhulu kushishino lweethayile zeceramic?
esweni Viscosityiqinisekisa ukuhambelanaUbunzima bokugquma kweglaze, ukunciphisa iziphene ezifanai-pinhole iziphene kwi-coatingkwayeiqamza iziphene ukutyabeka. Iphucula umgangatho wemveliso kwaye inciphisa inkunkuma ngaphakathiiifektri zeethayile ze-ceramic.
Ingaba i-inline viscosity monitor ikuphucula njani ukuguquguquka kokutyabeka?
Anemgceni viscosity esweniinikeza idatha yexesha langempela, ivumela ulungelelwaniso oluzenzekelayo lokuhamba kwe-glaze. Oku kugcinaukuhambelana kokwaleka, ukuthintela imiba efanaiziphene zokugquma ixolo le-orenjikunye nokuqinisekisa inkangeleko yethayile efanayo.
Ngaba ukujonga i-viscosity kunganciphisa iindleko zemveliso?
Ewe, ngokunciphisa inkcitho yeglaze kunye nokunciphisa amazinga okulahlwa okubangelwa ziziphene,esweni viscosityyehlisa iindleko zempahla kunye nezabasebenzi, inyusa ukusebenza kakuhle kwiizityalo ze-sanitarywarekwayeiifektri zetafile/zomdongwe.
Ukuqukumbela
Kwiimboni yeethayile zeceramic, ukufikelela ngokungenasiphakoUbunzima bokugquma kweglazekwayeukuhambelana kokwalekaibalulekile ekuveliseni iithayile ezikumgangatho ophezulu simahlai-pinhole iziphene kwi-coating,iqamza iziphene ukutyabeka, kwayeiziphene zokugquma ixolo le-orenji. Ngokwamkela advancedesweni viscosityngeiimonitha ze-viscosity ezingaphakathi, abavelisi kwiizityalo ze-sanitaryware,iifektri zeethayile ze-ceramic, kwayeiifektri zetafile/zomdongweinokunyusa umgangatho wemveliso, ukunciphisa inkunkuma, kunye nokuphucula ukusebenza kakuhle. Izisombululo ezitsha zeLonnmeter zibonelela ngolawulo lwexesha lokwenyani, ukuqinisekisa ukufakwa komkhenkce okungaguqukiyo kunye nokunciphisa iziphene ezinexabiso eliphezulu. Ngaba ukulungele ukwenza ngcono imveliso yakho yeceramic?Cela ikhowutinamhlanje ukufumanisa indlela iLonnmeter enokuyiguqula ngayo inkqubo yakho yokubeka umkhenkce!
Ixesha lokuposa: Jul-25-2025
